Introduction Every new product carries inherent risks—from technical failure and safety hazards to budget overruns and supply chain disruptions. In the past, risk management was often a “post-mortem” or a late-stage activity. However, in the era of smart, connected, and safety-critical products, this approach is no longer sustainable. Risk Management in PLM is the systematic […]
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What is Conformance Testing
Introduction In an increasingly connected world, no product exists in a vacuum. Whether it’s a medical device communicating with a hospital network, a sensor joining an Industrial IoT (IIoT) ecosystem, or a component fitting into a complex aerospace assembly, products must adhere to precise technical “rules.” Conformance Testing is the process of verifying that a […]
What is Certification Testing
Introduction In the final stages of Product Lifecycle Management (PLM), there is a definitive boundary between a product that is “ready” and a product that is “authorized.” Certification Testing is the formal, often third-party, validation process required to obtain an official certificate of conformity. Whether it is an airworthiness certificate from the FAA, a 510(k) […]
What is Compliance Testing
Introduction In industries where safety is paramount, a product is not “finished” when it works; it is finished when it is proven to be compliant. Compliance Testing is the rigorous process of verifying that a product meets the specific requirements of external regulatory bodies, industry standards, and legal mandates. Unlike standard functional testing, which focuses […]
Design Verification and Design Validation in Product Lifecycle
Introduction In the complex journey of bringing a product to market, two fundamental questions must be answered: “Did we build the product right?” and “Did we build the right product?” These questions represent Design Verification and Design Validation, respectively. Within a Product Lifecycle Management (PLM) framework, V&V are not mere checkboxes at the end of […]
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Automation of Mechanical Testing
Introduction In the lifecycle of any physical product—from a surgical instrument to an aircraft wing—mechanical integrity is non-negotiable. Traditionally, mechanical testing has been the most “analog” part of the engineering process, involving heavy machinery, manual strain gauge placements, and destructive tests that required constant human supervision. However, as product complexity increases and time-to-market shrinks, manual […]
Automated Hardware Testing
Introduction In the development of complex systems—from medical devices to electric vehicles—the hardware remains the ultimate “reality check.” Traditionally, hardware testing has been a manual, labor-intensive process involving physical rigs, manual measurements, and handwritten logs. This manual approach creates a significant bottleneck in the Product Lifecycle Management (PLM) process, often delaying product launches and leaving […]
Using Modeling and Simulation to Test Designs
Introduction In the complex world of modern engineering, Modeling and Simulation for Testing has become a strategic necessity. Within a high-level PLM strategy, relying solely on physical prototypes is no longer viable. Instead, organizations must adopt Predictive Simulation Models to evaluate system performance under diverse conditions. Furthermore, PLM Design Validation allows teams to identify potential […]
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Overview of Testing and Simulation
Introduction In the modern industrial landscape, testing and simulation are no longer isolated departmental tasks; they are the heart of a comprehensive Quality Governance strategy. An Overview of Testing and Simulation in PLM reveals a shift from fragmented validation to an integrated approach where data flows seamlessly between the digital model and the physical prototype. […]
Virtual Testing and Simulation
Introduction In the modern era of complex engineering, Virtual Testing and Simulation has become a transformative pillar of product development. Within a robust PLM Simulation Framework, physical prototypes are no longer the primary means of validation. Instead, engineers rely on high-fidelity digital environments to predict behavior, performance, and safety. Furthermore, the integration of Virtual Verification […]
